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Supply Chain

WITRON Expands Ultra-Fresh System At Delhaize

By Dayeeta Das
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WITRON Expands Ultra-Fresh System At Delhaize

Leading Belgian food retailer Delhaize Le Lion / De Leeuw is expanding its automated flow-through fresh food logistics centre in Zellik (Distribution Centre B3), together with the general contractor WITRON Logistik + Informatik GmbH.

Since the end of 2013, the facility has been supplying more than 800 stores with a range of over 900 different fresh and ultra-fresh products at 2 degrees Celsius temperature zones.

The expansion project, scheduled to become operational by mid-2022, will increase the output on peak days by more than 40%.

The additionally-awarded expansion shows that Delhaize is convinced of the cost-efficiency, flexibility, ergonomics, and availability of the WITRON solution.

The current expansion was already anticipated in the original logistics concept.

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Additional Modules

For this purpose, three additional modules will be implemented into the existing WITRON ATS solution (Automated Tote System) during ongoing operation.

These include 100,000 additional tote locations (to a total of 271,000), 12 stacker cranes (to a total of 32), 24 tote stackers / destackers (to a total of 71), as well as 12 sequence buffers, eight vertical lifting devices, four transfer cars, two dolly loading stations, and stretch-wrapping and labeling machines.

The full tote handling in the entire material flow has been significantly simplified and accelerated with the ATS system.

A major benefit of the technology lies in the fact that the EPS-totes of different sizes commonly used in the fresh area can be stored and picked fully automatically, in a store-friendly manner, and stacked onto dispatch dollies with a limited need for personnel.

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